Job description for Senior Engineer, Process Engineering at Wieland Metals Singapore Pte Ltd
Responsibilities:
(1) People Management
• Guide, train technicians on machine operations including new process engineers
• Drive & support technically engineering teams to achieve an efficient work levelling
(2) New Equipment installation follow up and Process Setup
• Collaborate with cross-fuctional teams to develop project plans for the installation and setup of new equipment and follow up with machine qualifications
• Lead the intergration of new equipment into existing manufacturing processes, ensuring seamless compatibility and ensure all necessary machine manuals / Documentation follow up and keep in order
• Study robustness of existing processes & introduce best fact-based process and implement process change implementations base on expertise.
• Execute, maintain and champion PFMEA on all critical processes
(3) Process Transfer and stabillization
• Ensure all processes transferred from different sites are well documented, evaluated, qualified & matched with existing environment
• Provide technical support on process quality or process standardization for product/process industrialization
• Liaise with head quarter for continuous improvement of processes
• Ensure process stabilization including further optimization
(4) Process Control
• Real time monitoring & analyzing of SPC charts including troubleshooting cases of non-conformance
• Work with production & maintenance to analyze lots on hold immediately & optimize overall process cycle times by removing redundant process steps
• Monitoring of Data trend for in process specifications using SAP, PDA and other tools
(5) Real Time Manufacturing Support
• Analyze real time problems, study & implement corrective actions
• Improve and Implement as when required tools to support production processes, process specifications, procedures & TPM
• Analyze production problems & determine solutions through liaising with all parties involved & through studying past cases
• Provide guidance & work hand-in-hand with Equipment Engineering Team in machine issues
• Investigate customer claims and support our frontline in root cause finding as well as new development new solution for our products.
(6) Promote Lean Culture
• Facilitate and Involve in LEAN Projects
(7) Training & Development
• Provide Technical training to Technicians on current & new processes
• Training of new engineering assistants & imparting technical knowledge to them
(8) Adhoc or special assignment
• Support any adhoc assignment by Head of Department
• Involve with special assignments of machine setup etc in other plants as per technical expertise.
Requirements:
Bachelor Degree in Mechanical /Electrical/ Material Science Engineering preferred
• More than 5 years of experience as a Process Engineer with machine commissioning experience
• Cold Rolling experience will be added advantage
• Possess good communication skills and able to communicate with all levels of people
• Good team player, capable to organize and facilitate team activities
• Possess strong interpersonal skills
• Self-motivated to learn metal processing technology, precision engineering
• Committed to work at long & odd hours
• Knowledge of non ferrous metal processing is essential (Stamping, rolling, annealing and slitting )
• Possess sound decision making, analytical and critical thinking skills
• Technical expertise on shop floor to make timely decisions to resolve engineering problems quickly & to ensure minimized low risk of losing yield & quality problem
• Must be proficient in English (Spoken and written)
• Knowledge of either Chinese or German will be an added advantage (Spoken)
• Problem solving methodology - SPC tools, DOE, FMEA & LEAN techniques
• Strong data analytical skills
• Basic skill in SAP (Material management)
